Recently, the painting line upgrade project of a well-known water heater enterprise, undertaken by Jiangsu Huineng, has officially announced successful completion and acceptance. The catalytic infrared catalytic heating technology used in this project successfully increased the chain speed of the workpiece powder solidification production line from 5.2m/min to 6m/min, improving efficiency by about 15%. While achieving efficient production, it also reached the environmental benchmark of zero nitrogen oxide emissions, setting a new example for the high-quality development of the enterprise.
As a leading enterprise in the industry, its coating production line is facing dual pressures: on the one hand, the rapid growth of market demand requires the curing process to be accelerated and efficiency improved; On the other hand, increasingly strict environmental regulations require that the production process must be clean and low-carbon. The traditional gas heating method not only heats up slowly and consumes high energy, but also generates a large amount of nitrogen oxides during the combustion process, making it difficult to balance efficiency and environmental protection.
Breakthrough: Revolutionary Application of Catalytic Infrared Catalysis Technology
Faced with the pain points in this industry, Jiangsu Huineng has provided a new solution - catalytic infrared catalytic heating system. This technology is not simply a change in heating methods, but a fundamental revolution in energy utilization.
1. Rapid response, doubling efficiency
The traditional method requires heating the air first, which is a slow process. Catalytic infrared heating technology can achieve "rapid" heat transfer of infrared energy. The energy directly penetrates the air in the form of radiation and is absorbed by the workpiece, thus meeting the strict process requirements of 100-180 ℃ within 1 minute, enabling rapid melting of powder coatings and doubling the curing efficiency.
2. Accurate energy saving, sudden cost reduction
Due to the direct absorption of heat energy by the workpiece, the heat loss caused by heating a large amount of circulating air is avoided, resulting in extremely high thermal efficiency of the system. Compared to traditional methods, energy consumption is significantly reduced, allowing the production cost of the enterprise to be visibly reduced.
3. Zero emissions of nitrogen oxides, leading green manufacturing
The core environmental highlight of this technology is the achievement of zero emissions of nitrogen oxides. This technology eliminates the high-temperature combustion process from the source, fundamentally eliminates the conditions for the generation of nitrogen oxides, and can synchronously process some VOCs in the furnace. It not only helps enterprises easily meet the strictest environmental standards, but also truly moves towards green and clean production.
The successful acceptance of this project marks the mature application of Jiangsu Huineng Catalyst Infrared Heating Technology in the field of large-scale home appliance manufacturing. It is not only an upgrade of a production line, but also a vivid practice of the development concept of "green mountains and clear waters are as valuable as mountains of gold and silver" by enterprises. While achieving cost reduction and efficiency improvement, we have shouldered our social responsibility and won a double harvest of environmental and economic benefits.
Jiangsu Huineng will continue to use innovative technology as its core driving force to assist more manufacturing partners in winning market opportunities and jointly drawing a grand blueprint for green and intelligent manufacturing under the strategic background of "carbon peak and carbon neutrality".
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